REVO + Mitutoyo

Unlock faster inspection cycles with greater process insights.

with 5-axis measurement.

High performance scanning, non-contact inspection and surface finish.

The REVO system uses synchronised motion and 5-axis measurement technology to minimise the dynamic his is achieved by letting the REVO-2 head do the fast demanding motion while the CMM moves in a linear fashion.

The use of a flexible tip-sensing probe further adds to the system's accuracy and performance. The removable probe system, used in conjunction with a low cost changer, provides added system flexibility.

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The Mitutoyo Advantage.

Mitutoyo provides the technology, expertise, and support to make it happen.

At Mitutoyo, we proudly integrate the Renishaw REVO probe system across a variety of machine sizes and accuracy specifications, giving you the flexibility to meet your exact needs.

High-speed measurement

Up to 500 mm/sec resulting in increased part throughput
Data collection rates up to 4,000 points per second
Infinite positioning and 5-axis motion reduces non-productive transitions between features
Rapid calibration with all positions inferred means more time measuring

High system accuracy

5-axis scanning minimises CMM motion and the associated dynamic errors
Stylus wear minimised by extremely low scanning forces
Infinite positioning and five-axis motion aid access to difficult features
Tip-sensing further adds to the systems' accuracy and flexibility

Great flexibility

Maximum reach up to 800 mm from centre of head rotation
Multi-sensor probe and stylus changing capability
Renishaw UCCserver software application (based on I++ DME command protocol) provides the interface for REVO-2 control
The removable probe system, used in conjunction with a low cost changer, provides added system flexibility

Superior build quality

Mitutoyo CMMs employ a proven robust construction that also provides environmental protection to the internal components upon which accuracy and durability depend. Mitutoyo manufactures its own high precision glass scales that guarantee ultimate performance over a wide temperature range.

These scales are produced nine metres underground where temperature, vibration and humidity variations can be kept to an absolute minimum in order to provide the tightly controlled environment necessary for the manufacturing process. And, unlike fixed scales that are often left open to the environment and deform with the CMM structure, Mitutoyo’s precision glass scales are enclosed for optimum protection and attached using a kinematic floating design to isolate them from the CMM.

Exceptional performance

Mitutoyo CMMs are renowned for their high accuracy which, due to substantial build quality, is delivered with high acceleration enabling significantly higher throughput compared with less stable, low-acceleration designs. Maximum acceleration of the MiStar is 2,700 mm/s2 which provides ultra-fast cycle-times, dramatically reducing measuring time and cost.

A solid upgrade path

Mitutoyo CMMs are equipped with a high-speed controller that has the ability to use the most advanced probes, such as;

Contact Scanning
Laser Scanning
Vision Systems
Touch-Trigger systems like the PH20 with 5-axis control.

The best thermal compensation for highest accuracy

The CRYSTA-Apex V has true scale and workpiece thermal compensation, with three temperature sensors mounted directly on the scales and two workpiece sensors. Accurate thermal compensation is only possible over a wide temperature range when temperature sensors are attached to all scales and workpiece.

Furthermore each Mitutoyo CMM is adjusted in a laboratory environment to guarantee accuracy, which is not possible in uncontrolled conditions.

Advanced software technology

Software commonality is key. The ability to move operators from machine to machine without retraining is a huge advantage. Capability is paramount when product is complex. MCOSMOS software with its specialised modules has the widest range of application in the industry.

Informative and customisable reporting abilities range from simple tolerance comparison outputs to graphical plots and optional direct comparison with CAD models, gear plots and custom-designed reports options.

Comprehensive training

Mitutoyo offers a wide range of training courses, all delivered by highly skilled engineers. Every course is based on many years’ experience in offering help, advice and education to the manufacturing industry in the field of dimensional metrology.

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A partner you can call on

Mitutoyo’s Measurement Services Department supports many companies across practically all industry sectors when QA inspection demand exceeds in-house capacity and outside help is the most timely and effective way of meeting the challenge.

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Ongoing peace of mind

Signing up for a Mitutoyo Service and Maintenance Contract will provide both benefits and security for your measuring equipment and processes. Allowing you to anticipate your maintenance costs and provide savings on future upgrades to your system.

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